| Product Type |
Process Type |
Process Step No. |
Process Description |
Standard Time |
Standard Manpower |
Standard Material Cost |
Standard Yield |
| Capsule |
BMR |
1 |
Line clearance for dispensing |
|
|
|
|
| Capsule |
BMR |
2 |
Raw material requisition |
|
|
|
|
| Capsule |
BMR |
3 |
Equipment, vessel, machine cleaning, calibration and line clearance |
|
|
|
|
| Capsule |
BMR |
4 |
Manufacturing process |
|
|
|
|
| Capsule |
BMR |
5 |
Bulk sampling Q.A. intimation slip (Blend) |
|
|
|
|
| Capsule |
BMR |
6 |
In-process control chart for capsule filling |
|
|
|
|
| Capsule |
BMR |
7 |
Bulk sampling Q.A. intimation slip (Filled and polished capsule) |
|
|
|
|
| Capsule |
BMR |
8 |
Blending |
|
|
|
|
| Capsule |
BPR |
1 |
Packing material requisition |
|
|
|
|
| Capsule |
BPR |
2 |
Line clearance and cleanliness |
|
|
|
|
| Capsule |
BPR |
3 |
In-process checks for packing machine operation |
|
|
|
|
| Capsule |
BPR |
4 |
Line clearance and cleanliness (For cartoning and packing) |
|
|
|
|
| Capsule |
BPR |
5 |
In-process checks for carton packing |
|
|
|
|
| Capsule |
BPR |
6 |
Line clearance (For carton overprinting) |
|
|
|
|
| Capsule |
BPR |
7 |
In-process checks for carton overprinting |
|
|
|
|
| Capsule |
BPR |
8 |
In-process checks for shipper packing |
|
|
|
|
| Capsule |
BPR |
9 |
BSR transfer record |
|
|
|
|
| Capsule |
BPR |
10 |
Finished goods sampling Q.A. intimation slip |
|
|
|
|
| Capsules |
BMR |
1 |
Raw Material Requisition |
0 |
0 |
0 |
0 |
| Capsules |
BPR |
1 |
Packing Material Requisition |
0 |
0 |
0 |
0 |
| Capsules |
BPR |
2 |
PACKING |
0 |
0 |
0 |
0 |
| Dry Powder - Injection (Line 1) |
BMR |
1 |
Raw material requisition |
0 |
0 |
0 |
0 |
| Dry Powder - Injection (Line 1) |
BPR |
1 |
Packing material requisition |
0 |
0 |
0 |
0 |
| Dry Powder - Injection (Line 1) |
BPR |
2 |
Raw material requisition |
0 |
0 |
0 |
0 |
| Dry Powder - Injection (Line 2) |
BMR |
1 |
Raw material requisition |
0 |
0 |
0 |
0 |
| Dry Powder - Injection (Line 2) |
BPR |
1 |
Packing material requisition |
0 |
0 |
0 |
0 |
| Dry Powder - Syrup |
BMR |
1 |
Raw material requisition |
0 |
0 |
0 |
0 |
| Dry Powder - Syrup |
BPR |
1 |
Packing material requisition |
0 |
0 |
0 |
0 |
| Eye/Ear Drops |
BMR |
1 |
Raw Material Requisition |
0 |
0 |
0 |
0 |
| Eye/Ear Drops |
BPR |
1 |
Packing material requisition |
0 |
0 |
0 |
0 |
| Injection |
BMR |
1 |
Line clearance for dispensing |
|
|
|
|
| Injection |
BMR |
2 |
Raw material requisition |
|
|
|
|
| Injection |
BMR |
3 |
Equipment, vessel, machine cleaning, calibration and line clearance record |
|
|
|
|
| Injection |
BMR |
4 |
Line clearance for Manufacturing process and manufacturing process |
|
|
|
|
| Injection |
BMR |
5 |
Bulk sampling Q.A. intimation slip |
|
|
|
|
| Injection |
BMR |
6 |
Line clearance and cleanliness record (For washing, filling and sealing machine) |
|
|
|
|
| Injection |
BMR |
7 |
In-process checks for washing, filling and sealing |
|
|
|
|
| Injection |
BMR |
8 |
Terminaly sterilisation and leak test |
|
|
|
|
| Injection |
BMR |
9 |
Requisition for analysis |
|
|
|
|
| Injection |
BPR |
1 |
Line clearance for optical inspection |
|
|
|
|
| Injection |
BPR |
2 |
Packing material requisition |
|
|
|
|
| Injection |
BPR |
3 |
Line clearance and cleanliness record (For labelling and packing) |
|
|
|
|
| Injection |
BPR |
4 |
Line clearance(For lable / carton overprinting) |
|
|
|
|
| Injection |
BPR |
5 |
In-process checks for lable / carton overprinting |
|
|
|
|
| Injection |
BPR |
6 |
In-process checks for labelling and packing |
|
|
|
|
| Injection |
BPR |
7 |
In-process checks for cartoning and packing |
|
|
|
|
| Injection |
BPR |
8 |
In-process checks for labelling and packaging (outer) |
|
|
|
|
| Injection |
BPR |
9 |
BSR transfer record |
|
|
|
|
| Injection |
BPR |
10 |
Finished goods sampling Q.A. intimation slip |
|
|
|
|
| Intermediate for Eye/Ear Drops |
BMR |
1 |
Raw Material Requisition |
0 |
0 |
0 |
0 |
| Intermediate for Eye/Ear Drops |
BPR |
1 |
Packing material Requisition |
0 |
0 |
0 |
0 |
| Nasal Solution |
BMR |
1 |
Line clearance for dispensing |
|
|
|
|
| Nasal Solution |
BMR |
2 |
Raw material requisition |
|
|
|
|
| Nasal Solution |
BMR |
3 |
Equipment, vessel, machine cleaning, calibration and line clearance record |
|
|
|
|
| Nasal Solution |
BMR |
4 |
Line clearance for Manufacturing process and manufacturing process |
|
|
|
|
| Nasal Solution |
BMR |
5 |
Bulk sampling Q.A. intimation slip |
|
|
|
|
| Nasal Solution |
BMR |
6 |
Line clearance and cleanliness record (For washing) |
|
|
|
|
| Nasal Solution |
BMR |
7 |
Line clearance and cleanliness record (For filling and sealing machine) |
|
|
|
|
| Nasal Solution |
BMR |
8 |
In-process checks for washing |
|
|
|
|
| Nasal Solution |
BMR |
9 |
In-process checks for washing, filling and sealing |
|
|
|
|
| Nasal Solution |
BMR |
10 |
Line clearance for online optical inspection |
|
|
|
|
| Nasal Solution |
BPR |
1 |
Packing material requisition |
|
|
|
|
| Nasal Solution |
BPR |
2 |
Line clearance and cleanliness record (For labelling and packing) |
|
|
|
|
| Nasal Solution |
BPR |
3 |
Line clearance(For lable / carton overprinting) |
|
|
|
|
| Nasal Solution |
BPR |
4 |
In-process checks for lable / carton overprinting |
|
|
|
|
| Nasal Solution |
BPR |
5 |
In-process checks for labelling and packing |
|
|
|
|
| Nasal Solution |
BPR |
6 |
In-process checks for cartoning and packing |
|
|
|
|
| Nasal Solution |
BPR |
7 |
In-process checks for labelling and packaging (outer) |
|
|
|
|
| Nasal Solution |
BPR |
8 |
BSR transfer record |
|
|
|
|
| Nasal Solution |
BPR |
9 |
Finished goods sampling Q.A. intimation slip |
|
|
|
|
| New Type |
BMR |
1 |
Raw materil requsition |
0 |
0 |
0 |
0 |
| New Type |
BPR |
1 |
Packing materil requsition |
0 |
0 |
0 |
0 |
| Powder |
BMR |
1 |
Raw material requisition |
0 |
0 |
0 |
0 |
| Powder |
BMR |
1 |
Filling |
|
|
|
|
| Powder |
BMR |
2 |
Blending |
|
|
|
|
| Powder |
BPR |
1 |
Packing material requisition |
0 |
0 |
0 |
0 |
| Powder |
BPR |
1 |
Packing Process |
|
|
|
|
| RESPULES |
BMR |
1 |
Raw material requisition |
0 |
0 |
0 |
0 |
| RESPULES |
BPR |
1 |
packing material requistion |
0 |
0 |
0 |
0 |
| Suspension |
BMR |
1 |
Line clearance for dispensing |
|
|
|
|
| Suspension |
BMR |
2 |
Raw material requisition |
|
|
|
|
| Suspension |
BMR |
3 |
Equipment, vessel, machine cleaning, calibration and line clearance record |
|
|
|
|
| Suspension |
BMR |
4 |
Manufacturing process |
|
|
|
|
| Suspension |
BMR |
5 |
Bulk sampling Q.A. intimation slip |
|
|
|
|
| Suspension |
BPR |
1 |
Packing material requisition |
|
|
|
|
| Suspension |
BPR |
2 |
Line clearance and cleanliness record (For washing, filling and sealing machine) |
|
|
|
|
| Suspension |
BPR |
3 |
In-process checks for washing, filling and sealing |
|
|
|
|
| Suspension |
BPR |
4 |
Line clearance and cleanliness record (For labelling and packing) |
|
|
|
|
| Suspension |
BPR |
5 |
In-process checks for labelling and packing |
|
|
|
|
| Suspension |
BPR |
6 |
In-process checks for cartoning and packing |
|
|
|
|
| Suspension |
BPR |
7 |
Line clearance(For lable / carton overprinting) |
|
|
|
|
| Suspension |
BPR |
8 |
In-process checks for carton overprinting |
|
|
|
|
| Suspension |
BPR |
9 |
In-process checks for labelling and packaging (outer) |
|
|
|
|
| Suspension |
BPR |
10 |
BSR transfer record |
|
|
|
|
| Suspension |
BPR |
11 |
Finished goods sampling Q.A. intimation slip |
|
|
|
|
| Syrup |
BMR |
1 |
Line clearance for dispensing |
|
|
|
|
| Syrup |
BMR |
2 |
Raw material requisition |
|
|
|
|
| Syrup |
BMR |
3 |
Equipment, vessel, machine cleaning, calibration and line clearance record |
|
|
|
|
| Syrup |
BMR |
4 |
Manufacturing process |
|
|
|
|
| Syrup |
BMR |
5 |
Bulk sampling Q.A. intimation slip |
|
|
|
|
| Syrup |
BPR |
1 |
Packing material requisition |
|
|
|
|
| Syrup |
BPR |
2 |
Line clearance and cleanliness record (For washing, filling and sealing machine) |
|
|
|
|
| Syrup |
BPR |
3 |
In-process checks for washing, filling and sealing |
|
|
|
|
| Syrup |
BPR |
4 |
Line clearance and cleanliness record (For labelling and packing) |
|
|
|
|
| Syrup |
BPR |
5 |
In-process checks for labelling and packing |
|
|
|
|
| Syrup |
BPR |
6 |
In-process checks for cartoning and packing |
|
|
|
|
| Syrup |
BPR |
7 |
Line clearance(For lable / carton overprinting) |
|
|
|
|
| Syrup |
BPR |
8 |
In-process checks for carton overprinting |
|
|
|
|
| Syrup |
BPR |
9 |
In-process checks for labelling and packaging (outer) |
|
|
|
|
| Syrup |
BPR |
10 |
BSR transfer record |
|
|
|
|
| Syrup |
BPR |
11 |
Finished goods sampling Q.A. intimation slip |
|
|
|
|
| Tablet |
BMR |
1 |
Line clearance for dispensing |
|
|
|
|
| Tablet |
BMR |
2 |
Raw material requisition |
|
|
|
|
| Tablet |
BMR |
3 |
Raw material requisition (Coating) |
|
|
|
|
| Tablet |
BMR |
4 |
Equipment, vessel, machine cleaning, calibration and line clearance for granulation |
|
|
|
|
| Tablet |
BMR |
5 |
Granulation - Dry Mixing |
|
|
|
|
| Tablet |
BMR |
6 |
Bulk sampling Q.A. intimation slip for LOD |
|
|
|
|
| Tablet |
BMR |
7 |
Line clearance for compression |
|
|
|
|
| Tablet |
BMR |
8 |
In-process control chart for compression |
|
|
|
|
| Tablet |
BMR |
9 |
Bulk sampling Q.A. intimation slip (Compressed tablet) |
|
|
|
|
| Tablet |
BMR |
10 |
Line clearance for coating |
|
|
|
|
| Tablet |
BMR |
11 |
Coating process |
|
|
|
|
| Tablet |
BMR |
12 |
In-process control chart for coating |
|
|
|
|
| Tablet |
BMR |
13 |
Bulk sampling Q.A. intimation slip (Coated tablet) |
|
|
|
|
| Tablet |
BMR |
14 |
Blending |
|
|
|
|
| Tablet |
BMR |
15 |
Coating - Seal coat |
|
|
|
|
| Tablet |
BMR |
16 |
Coating - Colour coat |
|
|
|
|
| Tablet |
BMR |
17 |
Coating - Polishing |
|
|
|
|
| Tablet |
BMR |
18 |
Coating - Smoothing |
|
|
|
|
| Tablet |
BMR |
19 |
Granulation - Paste Preparation |
|
|
|
|
| Tablet |
BMR |
20 |
Lubrication |
0 |
0 |
0 |
0 |
| Tablet |
BPR |
1 |
Packing material requisition |
|
|
|
|
| Tablet |
BPR |
2 |
Line clearance and cleanliness |
|
|
|
|
| Tablet |
BPR |
3 |
In-process checks for packing machine operation |
|
|
|
|
| Tablet |
BPR |
4 |
Line clearance and cleanliness (For cartoning and packing) |
|
|
|
|
| Tablet |
BPR |
5 |
In-process checks for carton packing |
|
|
|
|
| Tablet |
BPR |
6 |
Line clearance (For carton overprinting) |
|
|
|
|
| Tablet |
BPR |
7 |
In-process checks for carton overprinting |
|
|
|
|
| Tablet |
BPR |
8 |
In-process checks for shipper packing |
|
|
|
|
| Tablet |
BPR |
9 |
BSR transfer record |
|
|
|
|
| Tablet |
BPR |
10 |
Finished goods sampling Q.A. intimation slip |
|
|
|
|
| Tablet - Uncoated |
BMR |
1 |
Line clearance for dispensing |
|
|
|
|
| Tablet - Uncoated |
BMR |
2 |
Raw material requisition |
|
|
|
|
| Tablet - Uncoated |
BMR |
3 |
Equipment, vessel, machine cleaning, calibration and line clearance for granulation |
|
|
|
|
| Tablet - Uncoated |
BMR |
4 |
Granulation process |
|
|
|
|
| Tablet - Uncoated |
BMR |
5 |
Bulk sampling Q.A. intimation slip for LOD |
|
|
|
|
| Tablet - Uncoated |
BMR |
6 |
Equipment, vessel, machine cleaning, calibration and line clearance for compression |
|
|
|
|
| Tablet - Uncoated |
BMR |
7 |
In-process control chart for compression |
|
|
|
|
| Tablet - Uncoated |
BMR |
8 |
Bulk sampling Q.A. intimation slip (Compressed tablet) |
|
|
|
|
| Tablet - Uncoated |
BMR |
9 |
Blending |
|
|
|
|
| Tablet - Uncoated |
BMR |
10 |
Granulation - Dry Mixing |
|
|
|
|
| Tablet - Uncoated |
BMR |
11 |
Granulation - Paste Preparation |
|
|
|
|
| Tablet - Uncoated |
BMR |
12 |
Blending - 2 |
|
|
|
|
| Tablet - Uncoated |
BPR |
1 |
Packing material requisition |
|
|
|
|
| Tablet - Uncoated |
BPR |
2 |
Line clearance and cleanliness |
|
|
|
|
| Tablet - Uncoated |
BPR |
3 |
In-process checks for packing machine operation |
|
|
|
|
| Tablet - Uncoated |
BPR |
4 |
Line clearance and cleanliness (For cartoning and packing) |
|
|
|
|
| Tablet - Uncoated |
BPR |
5 |
In-process checks for carton packing |
|
|
|
|
| Tablet - Uncoated |
BPR |
6 |
Line clearance (For carton overprinting) |
|
|
|
|
| Tablet - Uncoated |
BPR |
7 |
In-process checks for carton overprinting |
|
|
|
|
| Tablet - Uncoated |
BPR |
8 |
In-process checks for shipper packing |
|
|
|
|
| Tablet - Uncoated |
BPR |
9 |
BSR transfer record |
|
|
|
|
| Tablet - Uncoated |
BPR |
10 |
Finished goods sampling Q.A. intimation slip |
|
|
|
|
| ZPL Validation Product Type |
BMR |
1 |
ZPL Raw Material Requestion |
0 |
0 |
0 |
0 |
| ZPL Validation Product Type |
BPR |
1 |
Packing Material Stage |
0 |
0 |
0 |
0 |
| ZPL Validation Product Type |
BPR |
2 |
ZPL Packing Material Requestion |
0 |
0 |
0 |
0 |
| test |
BMR |
1 |
Raw materil requsition |
0 |
0 |
0 |
0 |